ENGINEERING SOLUTIONS
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Mechanical Design | Machine Design | Industrial Automation | Manufacturing Engineering

CONTACT ZADGREK REQUEST ENGINEERING SUPPORT

ABOUT ZADGREK ENGINEERING

ENGINEERING THAT MOVES FROM CONCEPT TO REALITY.

At ZADGREK ENGINEERING, we believe engineering should do more than look good on a drawing — it should work in the real world.

We provide mechanical design, machine development and industrial engineering support for companies that need practical solutions from concept through production.

WHAT WE DO

Our capabilities include mechanical design, 3D CAD development, manufacturing engineering, industrial automation, structural systems and technical documentation.

HOW WE THINK

We approach engineering from both the design and manufacturing perspective. Every solution is developed with manufacturability, assembly, integration, operation and reliability in mind.

REAL INDUSTRIAL EXPERIENCE

Our project experience includes automated automotive assembly workstations, heavy-duty material handling systems and custom machine development — from engineering documentation to installation and commissioning.

OUR DIRECTION

ZADGREK ENGINEERING is building its international engineering practice to support companies in the United States and Canada through flexible, digitally delivered engineering services.

ENGINEERING DESIGNED FOR REAL-WORLD PRODUCTION.

OUR SERVICES

Engineering solutions for industrial, manufacturing and construction applications.

Mechanical Design

Mechanical design and development of industrial components, assemblies and systems, from concept to detailed engineering.

Machine Design

Custom machinery, special equipment and mechanical systems designed around specific production and operational requirements.

CAD Engineering

3D CAD modeling, manufacturing drawings, assemblies, detailing and technical documentation for engineering and production.

Manufacturing Engineering

Engineering solutions focused on manufacturability, fabrication, assembly, installation and real-world production requirements.

Industrial Automation

Mechanical integration, automation concepts and equipment solutions designed to improve industrial processes and production efficiency.

Structural Design

Steel structures, frames, platforms and modular engineering solutions developed for industrial and commercial applications.

FEATURED PROJECTS

KuonSpan 360 CNC Conceptual Engineering Visualization

KUONSPAN 360 CNC

Custom CNC Sheet Metal Forming System

Engineering development project focused on the design of a CNC-controlled sheet metal forming system for customizable structural profiles.

PROJECT OVERVIEW

The KuonSpan 360 CNC is a conceptual automated forming system designed to produce curved structural profiles with variable geometry according to architectural and structural requirements.

ENGINEERING SCOPE

  • Mechanical system development
  • CNC-controlled forming concept
  • Adjustable roller system
  • Modular reinforced steel chassis
  • Structural profile development
  • Parametric design concept
  • Mechanical and automation integration

ESTIMATED TECHNICAL PARAMETERS

  • Sheet input width: 600–1200 mm
  • Sheet thickness: 0.6–1.2 mm
  • Programmable curvature radius: 2–10 m
  • Working speed: 8–15 m/min
  • Forming process: Adjustable continuous rollers
  • Control system: CNC
  • Compatible materials: Galvanized, pre-painted and Zintro Alum sheet

TARGET APPLICATIONS

Modular housing, lightweight structures, temporary shelters, warehouses and other architectural applications requiring custom curved structural profiles.

PROJECT STATUS

Conceptual Design & Engineering Development
The next development stage is the fabrication of a functional prototype and technical validation.

CONCEPTUAL ENGINEERING VISUALIZATION
The image represents the proposed system and is not a photograph of a manufactured prototype.

Industrial Modular Belt Conveyor

INDUSTRIAL MODULAR BELT CONVEYOR

30 m Heavy-Duty Paper Bale Handling System

Heavy-duty material handling system developed to transport paper bales weighing approximately 5 metric tons while reducing product damage associated with crane-based handling.

PROJECT OVERVIEW

A large-scale industrial conveyor system used to handle heavy paper bales. The system provided an alternative to crane-based handling, which was causing damage to the edges of the product during lifting.

MAIN SPECIFICATIONS

  • Conveyor length: 30 m
  • Maximum height: 10 m
  • Approximate width: 2 m
  • Product handled: Paper bales
  • Approximate bale weight: 5 metric tons
  • Drive motor: 100 HP, three-phase
  • Belt: High-density neoprene with high-grip pattern
  • Structural system: Structural steel
  • Engineering plastics: Nylamid and Durastone
  • Custom sprockets and bearing components

ENGINEERING FEATURES

  • Heavy-duty structural steel framework
  • Motorized roller bed
  • Modular conveyor sections
  • Transition sections
  • Custom drive and return components
  • High-grip conveyor belt system
  • Custom mechanical components
  • Safety guards and access components

PROJECT ROLE

Manufacturing Engineering & Project Execution

  • Manufacturing drawings
  • Fabrication supervision
  • Installation
  • Commissioning
  • Functional testing

PROBLEM SOLVED

The original handling process relied on a crane to lift approximately 5-ton paper bales. This process was causing damage to the edges of the product and generating material losses during production.

PROJECT STATUS

Completed — Fabricated, Installed & Commissioned

ENGINEERING DOCUMENTATION
Manufacturing and fabrication documentation from the industrial conveyor project.

Automated Automotive Seat Frame Assembly Workstation

AUTOMATED SEAT FRAME ASSEMBLY WORKSTATIONS

Multi-Model Automated Assembly System

Automated industrial workstations designed for the assembly of automotive seat frames, integrating mechanical systems, process detection, positioning, clamping and sequential control.

PROJECT OVERVIEW

A series of automated assembly workstations developed for the assembly of automotive seat frames. The system performed positioning, clamping, dimensional verification, assembly and functional testing of the seat sliding adjustment system.

ENGINEERING SCOPE

  • Mechanical design
  • 3D CAD development
  • Manufacturing
  • Mechanical assembly
  • Industrial automation
  • Part detection
  • Pneumatic actuation
  • Positioning and clamping systems
  • Dimensional verification
  • Torque-controlled fastening
  • Sequential process control
  • HMI / PanelView integration
  • Installation
  • Commissioning

AUTOMATION & CONTROL

The workstation operated through a sequential control strategy. The process could not advance unless the required conditions were successfully completed.

  • Automatic part detection
  • Sequential process interlocks
  • Automated positioning and clamping
  • Torque verification
  • Automatic process release conditions
  • HMI model selection
  • Four different product models

PRODUCTION IMPACT

Each workstation was capable of performing work that had previously been distributed across approximately four separate stations in the production line.

  • Reduced cycle time
  • Improved process repeatability
  • Reduced positioning errors
  • Improved operator ergonomics
  • Increased production capability
  • Improved assembly quality
  • Reduced number of required production stations

PROJECT ROLE

Full Engineering Execution

Mechanical design, manufacturing, automation, integration, installation and commissioning.

PROJECT PERIOD

2018–2019

PROJECT STATUS

Completed — Manufactured, Automated & Commissioned

ENGINEERING DESIGN & OPERATIONAL DOCUMENTATION
3D CAD development and photographs of the manufactured and operational workstation.

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Need mechanical design, machine development or engineering support? Let's discuss your project.

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CONTACT ZADGREK ENGINEERING

Have an engineering challenge? Let's discuss your project.

OUR LOCATION

ZADGREK ENGINEERING
Av. Unidad Nacional 502
Cond. Jardines de Montebello
Fracc. Montebello Della Stanza
C.P. 20126
Aguascalientes, Ags., Mexico

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OUR APPROACH

DESIGN

Transforming concepts into engineering solutions.

ENGINEERING

Applying technical knowledge and practical experience.

MANUFACTURING

Creating solutions designed for real-world production.